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1800KW Automatic Control Panel Perkins Diesel Generators 4-Stroke

Hidier Power Group (Beijing) Co., Ltd.

1800KW Automatic Control Panel Perkins Diesel Generators 4-Stroke

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Brand Name : HIDIER-Perkins

Model Number : HDP1800/S

Certification : CE, CSA, NOISE, GS, EC-II, EPA, CARB, GOST.

Place of Origin : Perkins Engine, assembled in China

MOQ : 1pcs

Payment Terms : T/T, L/C

Supply Ability : 1000pcs/week

Delivery Time : Within 30 days

Packaging Details : Plywood box

Output Capacity : 2050/2260kVA

Output Power : 1800/1800kW

Genset Type : Hidier

Engine : Perkins

Frequency : 50Hz / 60Hz

Cooling Type : water cooled

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1800KW Automatic Control Panel Perkins Diesel Generators 4-Stroke



HDP Series HDP1800/ HDP1800S

Model

Standby Power

Prime Power

Engine

Alternator

Control Panel

KVA

KW

KVA

KW

Stamford

Hidier(Optional)

Model

HDP1800/S

2260

1808

2050

1640

4016-TAG2A

PI734F

HD1640

MRS10

Spec #1.1 Features

1

Excitation system: self-excited (AREP and PMG are optional)

2

ATS (automatic transfer switch) receptacle

3

Lockable battery isolator switch

4

Stainless galvanized zinc plates with strong corrosion resistance

5

Vibration isolators between the engine/alternator and base frame

6

Integrated wiring design

7

Base fuel tank for at least 8 hours running

8

Equipped with an industrial muffler

9

50℃ radiator

10

Top lifting and steel base frame with forklift holes

11

Drainage for fuel tank

12

Complete protection functions and safety labels

13

IP54 (soundproof sets), IP56 (control system)

14

Water jacket preheater, oil heater are available.

15

Double air cleaner, spare parts, special tools are available.

16

Custom-made is acceptable


Ratings and Performance Data
Engine Brand & Model:Perkins 4016-TRG3A
Alternator Brand & Model:Stamford PI734F
Control System:ComAp InteliLite®MRS10
Noise Level@7m:80-95
Frequency & Phase:50Hz & 3 Phase
Engine Speed: RPM1500
Structure Type:HDP1800
HDP1800S
Fuel Tank Capacity: LHDP1800/
HDP1800S/
Fuel Consumption: l/hr (100% Load)Prime/
Standby/
Generator SetLength (L)Width (W)Height (H)Net Weight kg
Modelmmmmmm
HDP180058002800350014500
HDP1800SREQREQREQREQ

Spec #1.2 Container Calculation

Generator Set Model

20’GP

pcs

40‘GP

pcs

40‘HQ

pcs

Efficiency

HDP1500

N/A

N/A

N/A

N/A

HDP1500S

N/A

N/A

N/A

N/A


Spec#2 Engine Perkins 4016-TRG3A




Spec #2.1 General Data

Number of cylinders

16

Cylinder arrangement

Vee, 60°

Cycle

4 stroke

Induction system

Turbocharged

Combustion system

Direct injection

Compression ratio

13.6:1

Bore and Stroke

160 x 190 mm (6.3 x 7.5 in)

Cubic capacity

61.123 litres

Direction of rotation

Anti-clockwise viewed on flywheel

Cooling system

Water cooled

Total coolant capacity

316 litres

Total lubrication system capacity

237.2 litres (62.7 US gals)

Dimensions

L4460mm

W2185 mm

H2775mm

Total weight (dry)

3239 kg

Spec #2.2 Engine Output

Speed

rpm

Run Type

Typical Output (Net)

Engine Power

Gross

Net

kVA

kWe

kWm

hp

kWm

hp

1500

Prime

1634

13071413189413621821

Standby

2025

16461766236717152300

Standby (maximum)

2263

18111937259618862529

*Subject to conformance with ASTM D6751 and EN14214.

The above ratings represent the engine performance capabilities to conditions specified in ISO 8528/1, ISO 3046/1:1986, BS 5514/1. Derating may be required for conditions outside these; consult Perkins Engines Company Limited. Generator powers are typical and are based on typical alternator efficiencies and a power factor (cos θ) of 0.8.

Fuel specification: BS 2869: Part 2 1998 Class A2 or ASTM D975 D2.

Rating Definitions:

Prime Power: Power available at variable load in lieu of a main power network. Overload of 10% is permitted for 1 hour in every 12 hours operation.

Standby (maximum): Power available at variable load in the event of a main power network failure. No overload is permitted.

Spec #2.3 Fuel System

Type of injection

Direct

Fuel injection pump

Rotary

Fuel atomiser

Multi-hole

Nozzle opening pressure

23MPa

Electronic governor (optional)

Woodward LCG2

Fuel lift pump

type

Electrical

flow/hour

120 - 150 l/h (211 - 264 pt/m)

pressure

30 - 75 kPa (4.4 - 10.9 psi) a

Maximum suction head

17 kPa

Maximum static pressure head

3.0 m

Governor type

Woodward LCG2

Fuel specification

USA Fed Off Highway - EPA2D 89.330-96

Europe Off Highway - CEC RF-06-99

Fuel Consumption

Engine Speed

g/kWh

Litres/hr

1500

1800

1500

1800

At Standby Max power

215

-

490

-

At Prime Power rating

210

-

436

-

75% of prime power

202

-

315

-

50% of prime power

202

-

210

-

Spec #2.4 Cooling System

Total coolant capacity

Engine only

95 litres

ElectropaK (engine/radiator)

316 litres

Pressure cap setting

69 kPa

Fan

Incorporated in radiator

Diameter

1905 mm (pusher)

Coolant pump speed

1.4 x e rpm

Method of drive

Gear driven

Maximum static pressure head on pump

above engine crank centre line

7 m

to coolant pump flow

71-85°C

Thermostat operating range

7

Shutdown switch setting

101°C rising

Coolantimmersion heater capacity

4 kW x 2

Coolant

Total system capacity

-with radiator 10.2 litres

-without radiator 4.4 litres

Maximum top tank temperature

110 °C

Temperature rise across engine

82 - 93 °C (180 - 199 °F)

Max permissible external system resistance

kPa

Thermostat operation range

82 - 93 °C

Max. static pressure head on pump

30.4 kPa

Recommended coolant

50% anti freeze / 50% water. For complete details of recommended coolant specifications, refer to the

Operation and Maintenance Manual for this engine model.

Duct allowance

Maximum additional restriction (duct allowance) to cooling airflow and resultant minimum airflow

Ambient clearance 50% Glycol

Duct allowance Pa

m³/sec

N/A

N/A

N/A

N/A

N/A

N/A


Spec #2.5 Induction System

Maximum static bending moment

at rear face of block

1400 Nm

Maximum air intake restriction

-clean filter.

127 mm H2O

-dirty filter

380 mm H2O

-air filter type

MF&T 5000-00-00

Spec #2.6 Electrical System

type

Insulated return

alternator

24 volts with integral regulator

starter motor

24 volts

Starter motor power

16.4 kW

Number of teeth on flywheel

TBA

Number of teeth on starter motor..

9

Minimum cranking speed (0°C)

126 rpm

Cold start recommendations

Minimum engine cranking speed over TDC

120 rev/min

Minimum

starting

temperature

Grade of

engine

lubricating

oil

Battery specifications

°C

BS3911

Cold

start

amps

SAEJ537

Cold

cranking

amps

Number

of

batteries

needed

Commercial

ref number

0

20W

540

740

1

647

-15

10W

540

740

1

647

-20

5W

600

780

1

655


Spec #2.7 Exhaust System

4016TAG2A

673 mm H20

Exhaust outlet flange size

2 x 254 mm (table ‘D’

Emissions statement: Constant Speed Engines for use in Industrial, IOPU and ElectropaK applications: Certified against the requirements of EU Stage IIIA (Directives 97/68/EC, as last amended, for mobile applications).

Spec #6.8 Lubrication System

Lubricating oil capacity


Sump maximum

214 litres

Maximum engine operating angles

front up, front down

25° continuous

Lubricating oil pressure

At 80°C temperature to bearing gallery (minimum)

0.34 MPa

Sump drain plug tapping size

G1

Oil pump speed and method

1.4 x e rpm, gear driven

Oil pump flow

.6,70 litres/sec

Normal operating angles

Front and rear ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. 5°

Side tilt .. ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... 10°


Spec#3 Alternator Stamford P1734F

CONTROL SYSTEM

SEPARATELY EXCITED BY P.M.G.

A.V.R.

MX341

A.V.R.

MX341

VOLTAGE REGULATION

± 1%

VOLTAGE REGULATION

± 1%

SUSTAINED SHORT CIRCUIT

REFER TO SHORT CIRCUIT DECREMENT CURVES (page 7)

INSULATION SYSTEM

CLASS H

PROTECTION

IP23

RATED POWER FACTOR

0.8

STATOR WINDING

DOUBLE LAYER LAP

WINDING PITCH

TWO THIRDS

WINDING LEADS

6

MAIN STATOR RESISTANCE

0.00076 Ohms PER PHASE AT 22°C STAR CONNECTED

MAIN ROTOR RESISTANCE

2.31 Ohms at 22°C

EXCITER STATOR RESISTANCE

17.5 Ohms at 22°C

EXCITER ROTOR RESISTANCE

0.048 Ohms PER PHASE AT 22°C

R.F.I. SUPPRESSION

BS EN 61000-6-2 & BS EN 61000-6-4,VDE 0875G, VDE 0875N. refer to factory for others

WAVEFORM DISTORTION

NO LOAD < 1.5% NON-DISTORTING BALANCED LINEAR LOAD < 5.0%

MAXIMUM OVERSPEED

2250 Rev/Min

BEARING DRIVE END

BALL. 6232 C3

BEARING NON-DRIVE END

BALL. 6319 C3


1 BEARING

2 BEARING

WEIGHT COMP. GENERATOR

3840 kg

3807 kg

WEIGHT WOUND STATOR

1908 kg

1908 kg

WEIGHT WOUND ROTOR

1609 kg

1565 kg

WR² INERTIA

49.3409 kgm2

48.424 kgm2

SHIPPING WEIGHTS in a crate

3913kg

3876kg

PACKING CRATE SIZE

216 x 105 x 154(cm)

216 x 105 x 154(cm)


50 Hz

60 Hz

TELEPHONE INTERFERENCE

THF<2%

TIF<50

COOLING AIR

2.69 m³/sec 5700 cfm

3.45 m³/sec 7300 cfm

VOLTAGE STAR

380/220

400/231

415/240

440/254

416/240

440/254

460/266

480/277

kVA BASE RATING FOR REACTANCE VALUES


2020


2080


2080


2040


2340


2500


2550


2600

Xd DIR. AXIS SYNCHRONOUS

2.93

2.73

2.53

2.21

3.54

3.38

3.16

2.96

X'd DIR. AXIS TRANSIENT

0.18

0.17

0.15

0.13

0.21

0.20

0.19

0.18

X''d DIR. AXIS SUBTRANSIENT

0.13

0.12

0.11

0.10

0.16

0.15

0.14

0.13

Xq QUAD. AXIS REACTANCE

1.89

1.75

1.63

1.42

2.28

2.18

2.03

1.90

X''q QUAD. AXIS SUBTRANSIENT

0.26

0.25

0.23

0.20

0.32

0.31

0.29

0.27

XL LEAKAGE REACTANCE

0.03

0.03

0.03

0.03

0.04

0.04

0.04

0.03

X2 NEGATIVE SEQUENCE

0.19

0.17

0.16

0.14

0.23

0.22

0.20

0.19

X0 ZERO SEQUENCE

0.02

0.02

0.02

0.02

0.03

0.03

0.02

0.02

REACTANCES ARE SATURATED VALUES ARE PER UNIT AT RATING AND VOLTAGE INDICATED

T'd TRANSIENT TIME CONST.

0.154s

T''d SUB-TRANSTIME CONST.

0.02s

T'do O.C. FIELD TIME CONST.

2.54s

Ta ARMATURE TIME CONST.

0.02s

SHORT CIRCUIT RATIO

1/Xd


Spec#4 Control System ComAp InteliLite® MRS10



Spec #4.1 Features

1

Automatic or manual start/stop of the gen-set

2

Push buttons for simple control, lamp test

3

Lockable battery isolator switch

4

Graphic back-lit LCD display 128×64 pixels

5

2 LED indicators

6

Integrated wiring design

7

Parameters adjustable via keyboard or PC

8

Generator measurements (50/60 Hz):U1-U3, I1-I3, Hz, kW, kVAr, kVArh, kWh

9

Selectable protections alarm/ shutdown

10

3 phase Generator protections

– Over-/under voltage

– Over-/under frequency

– Current/voltage asymmetry

– Overcurrent/overload

11

Analog oil pressure, water, temperature, fuel level, battery, voltage, engine speed (pick-up)

12

Configurable programmable inputs and outputs

13

Warm-up and cooling functions

14

RS232 interface (AT-LINK CONV cable is necessary for IL-MRS 10)

15

Dimensions 180×120 mm (front panel)

16

Sealed to IP65

17

Custom-made is acceptable

Spec #4.2 Functions

Binary inputs/oupputs

6/6

Analog inputs

3

Pick-up

-

AMF function

-

Input configuration

Output configuration

Voltage measurement Gen./Mains

3ph/-

Current measurement

3ph

KW/KWH measurement

●/-

GCB/MCB control with feedback


Extension units(periph)

-

Communication interfaces

Rs232

Modem support

-

Battery charging alternator circuit

Spec #5 Options


Items

Options

Select

Engine

Water Jacket Preheater


Oil Preheater


Alternator

Winding Temperature Measuring Instrument


Alternator Preheater


PMG


Anti-damp and anti-corrosion treatment


Anti-condensation heater


Generator Set

Tools with the machine

STND

Fuel System

Low fuel level alarm


Automatic fuel feeding system


Fuel T-valves


Enclosure

Open Type


Silent/Super Silent Type


Trailer Type


Canopy/Enclosure Type


Lubricating sys

Oil with the machine


Exhaust Sys.

Protection board from hotness


Cooling Sys.

Front heat protection


Coolant (-30°C)


Control System

Remote Control System


ATS Control System


Auto Synchronizing System


Generator Set Output Cabinet


Control Panel

Czech·ComAp

STND

China·Hidier


Denmark·Deif


U.K.·Deepsea


Voltages

415/240V


400/230V


380/220V


220/127V


200-115V




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